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Manufacturing Solutions

AI camera analytics for manufacturing & factories

Manufacturing floors are among the most demanding environments to monitor. Machines, moving vehicles, hazardous zones and dozens of workers create constant safety risks — and a single missed incident can mean an injury, a stoppage, or a compliance failure. Traditional CCTV records all of it, but nobody can watch every camera at once.

Vianix.ai turns your existing factory cameras into an always-on safety and compliance layer. It watches every feed continuously, understands what's happening on the floor, and alerts your supervisors the instant something needs attention — with a video clip as proof.

CAM 01 · LINE 3 · LIVE
Worker
No helmet
The challenges

What manufacturing environments are up against

Workers in hazardous zones

People entering machine-operation areas, restricted bays or danger zones often go unnoticed until an incident occurs.

PPE non-compliance

Helmets, vests and safety gear are mandated but hard to enforce manually across a large floor and multiple shifts.

Manual monitoring doesn't scale

A guard watching a wall of screens will inevitably miss events. Footage is reviewed only after something goes wrong.

Compliance & audit pressure

Safety audits and insurance increasingly demand documented monitoring and incident evidence.

How Vianix helps

AI monitoring built for manufacturing

Zone compliance monitoring

Define safe and restricted zones on each camera. Vianix alerts when a worker enters a danger area or a workstation is left unattended.

PPE & helmet detection

Automatically flag workers missing helmets or safety vests in zones where they're required.

Machine-area safety

Detect people getting too close to operating machinery and raise immediate alerts.

Fire & smoke early warning

Spot the visual signs of fire or smoke early, before they spread across the floor.

Restricted-area intrusion

Get notified when anyone enters chemical stores, high-voltage rooms or other no-entry areas.

Proof clips for every alert

Every alert comes with a short video clip — ideal for safety reviews, audits and training.

In practice

A real scenario

Example: Imagine a worker steps into a press-machine danger zone during a busy shift. Instead of relying on a supervisor to happen to be looking, Vianix detects it instantly, sends an alert to the floor manager's phone with a clip, and logs the event for your safety records — all within seconds.
FAQ

Manufacturing — questions answered

Does Vianix work with my existing factory cameras?
Yes. Vianix connects to your existing CCTV or NVR over the local network. There's no need to buy new cameras as long as they provide a standard video stream.
Can it detect missing helmets and safety vests?
Yes. PPE and helmet detection is a core capability — Vianix can flag workers in defined zones who are missing required safety gear.
Will it slow down or interfere with production?
No. Vianix runs on a separate on-site system that analyses camera feeds. It doesn't touch your machinery or production systems.
Is the footage kept private?
You can run Vianix fully on-premise so all video stays inside your factory network, or use the hybrid model where only alerts and short clips reach the cloud dashboard.
Does Vianix work with my existing CCTV cameras?
Yes. Vianix is camera-agnostic and works with your existing IP cameras and NVR over RTSP and ONVIF — including Hikvision, CP Plus, Dahua and other major brands — with no new hardware required.
How are alerts delivered?
Vianix sends real-time alerts via WhatsApp, SMS, email or the on-site dashboard, each with a short video clip as proof, routed to the right person for that camera or zone.
Can it run on-premise to keep data private?
Yes. Vianix offers full on-premise deployment where all video stays inside your own network and nothing reaches any external cloud — aligned with India's DPDP Act 2023.
How much does it cost?
Vianix is priced per use case, camera by camera — you only pay for the detections you turn on, with subscription pricing for hybrid cloud and one-time licensing for on-premise. Book a demo for a tailored quote.
Capabilities

Solutions for manufacturing

See Vianix on your manufacturing cameras

Book a free demo and proof-of-concept on your own feeds — see exactly what Vianix can detect in your environment.